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How to Cut uPVC Mullions with Double Head Cutting Saw

How to Cut uPVC Mullions with Double Head Cutting Saw


When the mullion cutting saw is not available, the mullion profile can also be cut with double head cutting saw that adopted the mullion profile stop. As we know that when making uPVC windows and doors, it is necessary to connect the mullion and the frame. There are two connection methods here, one is the welding method, and the other is using the mullion connector connection method.
When using the welding method, it is necessary to use a V notch cutting saw and a mullion profile cutting saw, and weld the mullion and frame into a whole with uPVC window welding machines. When using a mullion connector connection, the end face of the mullion needs to be machined with an end milling machine.
The cutting steps are as follows:

Cutting machine mullion stop

Cutting machine mullion stop

Mullion cutting effect

Mullion cutting effect


1. CALCULATE THE FIRST CUTTING LENGTH OF THE MULLION

Calculate the first cutting length of the mullion, which is the required length of the mullion plus the width of the mullion. For example, the length of the mullion needs to be 1000mm, and the width of the mullion is 60mm, so the length of the first cut is 1060mm. Enter the value of 1060 on the touch screen to run the double head cutting saws for the first cutting.


Million first-time cutting

Million first-time cutting


2. MULLION STOP POSITIONING

Move the mullion stop of the double head cutting saws to the right so that the plane of the stop aligns with the apex of the first profile cut and lock it.

Mullion stop positioning


3. TURN THE MULLION OVER 180 DEGREES

Turn the mullion over 180 degrees so that the apex of the mullion rests against the mullion stop.

Turn the mullion 180 degrees

Turn the mullion 180 degrees

4. SECOND CUTTING

Clamp the mullion profile and press the run button for the second cut.

Million second time cutting

Million second time cutting



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